Orbital and TIG Welding Services
In accordance with international requirements and standards, Mesako Orbital LTD certified welders weld:
- aluminium alloys
- stainless steel
products, parts and equipment with high precision and quality.
What our orbital welding is great for:
- High standard welding quality.
- Consistent & repeatability welding quality.
- Reduce manpower and increase the production.
- Save consumables like gas, tungsten electrodes, electric power etc.
- High-quality welds with minimal defects.
- Consistent results regardless of operator skill level.
- Reduced setup time compared to manual welding processes.
- Ideal for welding thin-walled materials and clean environments.
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What is Orbital welding
Orbital welding is an automatic welding process primarily used for joining pipes and tubing in applications where high-quality, consistent welds are critical. This technique involves rotating an electrode around the workpiece, allowing for a continuous weld with minimal human intervention.
Here are some key aspects of orbital welding:
Applications
Commonly used in industries like aerospace, pharmaceuticals, food and beverage, and nuclear, where weld integrity is paramount.
Process
Typically employs GTAW (Gas Tungsten Arc Welding) or TIG (Tungsten Inert Gas) welding techniques. The electrode rotates in a circular motion around the joint, which allows for even heat distribution.
Automation
Orbital welding systems are automated, which reduces operator error and enhances repeatability. The welder can be programmed for specific parameters such as speed, voltage, and amperage.
Advantages
- High-quality welds with minimal defects.
- Consistent results regardless of operator skill level.
- Reduced setup time compared to manual welding processes.
- Ideal for welding thin-walled materials and clean environments.
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What is TIG welding
TIG welding, or Gas Tungsten Arc Welding (GTAW), is a welding process that uses a non-consumable tungsten electrode to produce the weld. It is highly precise, clean, and versatile, making it ideal for various applications where high-quality welds are essential.
Advantages of TIG Welding
- Produces high-quality, clean welds.
- Suitable for thin materials.
- Precise control over heat and weld pool.
- Minimal post-weld cleanup required.
- Works with both ferrous and non-ferrous metals.